In the field of leather manufacturing, accurate and efficient cutting operations are the key link to ensure product quality and production efficiency. The emergence of Intelligent cutting machines has brought revolutionary changes to the industry. Behind this, a series of advanced core technologies work together to inject powerful intelligent power into leather cutting.

First, intelligent visual recognition system

1. Accurate pattern recognition: The intelligent Cutting machine is equipped with high-resolution cameras and advanced image algorithms, which can quickly and accurately identify the pattern and texture of the leather surface. This technology is of vital importance for leather products that need to be cut according to specific patterns, such as carved leather, printed leather, etc. By accurately identifying the pattern, the cutting machine can make extremely precise cuts along the edge of the pattern, ensuring that each cutting profile fits perfectly with the design scheme, greatly improving the beauty and consistency of the product.

2. Defect detection function: While recognizing patterns, the visual recognition system also has a strong defect detection ability. It can be sensitive to the leather surface scratches, holes, stains and other defects. Once a defect is detected, the system automatically adjusts the cutting path to avoid these defect areas or feeds the defect information back to the operator for appropriate treatment. This not only reduces material waste due to defects, but also improves the overall quality of the product.

Second, intelligent layout optimization technology

1. Maximize material utilization: Traditional leather cutting methods often rely on manual experience in typesetting, which is easy to cause waste of materials. The intelligent typesetting optimization technology of the intelligent cutting machine uses advanced algorithms to quickly and scientifically typesetting according to the shape and size of the leather and the shape of the product to be cut. It can minimize the gap between the leather materials and maximize the material utilization while ensuring the cutting quality. According to statistics, after the adoption of intelligent typesetting technology, the utilization rate of leather materials can be increased by 15%-25%, which saves a lot of raw material costs for enterprises.

2. Quick layout adjustment: When encountering order changes or product design adjustments, the intelligent layout system can quickly respond to re-typesetting calculations. Operators only need to enter new product specifications and quantities into the control system, and the system can generate the optimal layout scheme in a short time, greatly shortening the production preparation time and improving the flexibility of enterprises to respond to market changes.

3. High-precision motion control technology

1. Micron cutting accuracy: The motion control system of the intelligent cutting machine adopts high-precision servo motor and advanced transmission device, which can realize the precise control of the cutting tool. During the cutting process, the positioning accuracy of the tool can reach the micron level, ensuring that the position of each cut is accurate. Whether it is fine leather carving, or complex special-shaped cutting, it can be easily handled, providing a solid guarantee for the high-quality production of leather products.

2. Smooth cutting and high-speed operation: The technology not only ensures the high precision of cutting, but also can achieve a smooth cutting process and high-speed operation. When cutting at high speed, the motion control system can automatically adjust the cutting speed and force according to the material characteristics of the leather, to avoid problems such as rough edges and deformation caused by too fast speed or uneven strength. At the same time, through the optimized motion trajectory planning, the cutting machine can quickly and smoothly change the direction during the cutting process, and further improve the production efficiency.

Four, intelligent programming and automatic control

1. Simple and easy to use programming interface: The intelligent cutting machine is equipped with an intuitive and easy to use programming interface, even the operator without professional programming experience can quickly get started. Through the graphical operation interface, users only need to import CAD design files or draw cutting graphics directly in the system to complete the preparation of cutting programs. The system also supports the import of a variety of file formats, which is convenient for docking with different design software.

2. Automatic cutting process: Once the cutting program is completed, the intelligent cutting machine can achieve fully automated cutting operations. The operator only needs to place the leather material on the workbench, start the equipment, and the cutting machine will automatically carry out a series of operations such as feeding, positioning, cutting and unloading according to the preset procedure. During the entire cutting process, the equipment will monitor the operating status in real time, and if there is an abnormal situation, it will immediately stop operation and issue an alarm to ensure the safety of the operator and the normal operation of the equipment.

With its advanced intelligent visual recognition system, intelligent layout optimization technology, high-precision motion control technology and intelligent programming and automatic control, the intelligent cutting machine has brought unprecedented intelligent power to leather cutting. The application of these core technologies not only improves the precision, efficiency and quality of leather cutting, but also reduces the production cost, laying a solid foundation for the intelligent and sustainable development of the leather industry. With the continuous progress and innovation of technology, it is believed that intelligent cutting machines will play a more important role in the leather industry and lead the industry to a new height of development.